Filson, a manufacturer of premium operating fluids and consumer products such as winter and summer windscreen washers, was seeking an efficient storage solution for its newly constructed warehouse at the Velvar plant. Their core objective was clear—to optimize limited storage space while ensuring streamlined operations to meet the demands of their retail partners.
The Challenge
Filson faced a critical decision about which storage system would provide the best efficiency in terms of space utilization and operational simplicity. Traditional options, such as drop racks, were considered, but Filson required a solution that could deliver maximum scalability and precision to accommodate their growing inventory.
Solution: The pallet shuttle system
Following a competitive tender process, Filson chose the Atlas Shuttle System, designed and implemented by stow, for its deep-channel storage requirements. This cutting-edge racking solution features two mobile chassis at the core, enabling seamless pallet movement within a specialized racking structure. It provides an ideal setup for storing high-turnover products in bulk while maintaining easy accessibility.
Key Features of the System:
- Optimized Space Utilization: The system stores up to 3,600 pallets, significantly maximizing Filson’s warehouse capacity.
- Efficient and Quick Operations: The chassis can be repositioned between rack levels using a retractor device, enabling fast and precise pallet movements.
- Quick Employee Training: Filson’s staff were fully trained in operating the system in under two hours, ensuring minimal downtime.
- Modular Design for Scalability: The solution includes the option for future expansion, with a potential upgrade to automatic stacking and reduced manual handling.
As a growing business, we needed a system capable of maximizing our storage within the existing footprint. The stow Atlas shuttle system ticked every box. Looking back, we know we made the right choice,
shared Jaroslav Kemény, Chief Operating Officer at Filson.
The outcomes
The implementation of the storage system has led to significant operational improvements:
- Space Efficiency: Filson achieved its goal of storing the maximum number of pallets in minimum space
- System Reliabilit : The Atlas System operates with precision, ensuring smooth storage and retrieval processes.
- Future-ready Modularit: The modular design allows for flexibility in adapting to Filson’s evolving needs, with plans already in place to integrate an automated variant for an additional warehouse.
Looking ahead
Given the success of the current system, Filson has plans to invest in an automated stacking feature as part of a new warehouse construction within two years. This will further enhance efficiency by minimizing human interaction and reducing the chance of errors. The existing warehouse is already operating at full capacity, proving the scalability and effectiveness of the system.
Automation could eliminate any remaining challenges associated with manual operation. The expansion to an automated shuttle system aligns perfectly with our long-term strategy,
added Mr. Kemény.
Why choose stow?
stow’s solutions exemplify reliability, efficiency, and scalability. With their industry expertise, advanced technology, and dedication to customer satisfaction, they have helped countless businesses like Filson transform their warehouse operations.
From the intuitive system design to the rapid implementation and training, stow continues to deliver solutions that exceed expectations,
mentioned Petr Švejnoha, Managing Director at stow Czechia.
Transform Your Warehouse
Whether you’re redefining your storage approach or scaling up for future growth, the Atlas Shuttle System can help you achieve unmatched operational efficiency. Contact us today to explore tailored solutions for your business needs.